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Making a solar charger for an iPod is no more difficult than making a Solar battery charger . Built in iPod batteries are 3.7 Volts with the capacity (measured in mAh) dependent on the type of iPod - e.g. 1,200mAh for a 2nd Gen, 850mAh for a 3rd Gen, 500mAh for the Mini iPod, and 400mAh for the Nano. In our instructions for making a solar battery charger for AA and AAA batteries we made a current limiting circuit. Because the iPod range has batteries of a wide selection of capacities, our solar iPod charger is instead voltage limited. Since iPods can be charged via a USB port with a fixed 5 Volts DC, this is the voltage we will use.
The Solar Panel To make our iPod solar charger we used a 250mA 6 Volt Solar Panel. Even in the brightest sunshine the voltage is not excessively above that of the iPod battery, and the current is plenty enough to charge the battery in a few hours in bright conditions (even in the UK!). A blocking diode should be used (in the positive solar panel lead) to prevent the iPod battery from slowly draining at night if it is still connected to the panel. Unforunately this results in up to 0.7 Volts being lost as heat in the diode, so it can be left out if you prefer to have a faster charger which will charge the battery in lower light conditions. Note that many solar panels are supplied with a factory fitted blocking diode. Voltage Regulator In order to regulate the voltage from our 6 Volt solar panel we used an LM317T chip in the following super simple circuit: ...where R1 is a 270 Ohm resistor, and R2 is theresistor used to set the output voltage according to the following equation: | R2 = R1 * ( (VOUT/1.25) -1 ) | Since our desired charging voltage is 5 Volts, we see that ideally R2 would be 270 * ((5/1.25) -1) = 810 Ohms. This is not a standard resistor size, however we had an 820 Ohm resistor which should result in an output voltage of 5.05 Volts. iPod Solar Charger Prototyping Wiring up the above circuit on a prototyping breadboard with a 270 Ohm R1 resistor, and 820 Ohm R2 resistor we can confirm that the output voltage is 5.06 Volts - perfect for our iPod charger. It is essential to check that the output voltage is around 5 Volts using a suitable multimeter before attempting to charge your iPod or the battery and/or iPod itself could be damaged. Connecting the Charger to the iPod The iPod is supplied with a USB cable. One end is plugged into the iPod and the other end has a male USB-A plug. To connect this to the solar charger a female USB-A connector (socket) is required such as the one pictured below: It can often be cheaper to buy a cable with a fitted female USB-A connector and cut it off to use in this project. Simply connect the red USB cable wire to the 5V positive output from the LM317T, and the black USB cable wire to the ground (negative). According the chart below the 5 Volt output from the LM317T should be connected to pin 1, and the ground (negative) connected to pin 4.
...however when we made those connections using a scavenged male USB connector plugged into a similarly scavenged female USB connector the voltage output was zero. After a bit of fiddling around we found that connecting the ground to pin 3 (rather than to pin 4) resulting in the expected voltage getting through as shown below.
Unplugging the test male USB connector and plugging in the male USB connector from the iPod, the charging icon appeared on the display indicating that our charger worked. Now all that remains is to solder (or otherwise join) the connections to make them permanent. The whole small assembly can simply be superglued to the back of the solar panel, and the iPod cable plugged into the female connector as and when necessary. Warning Disclaimer - This is just a demonstration of how we built our solar powered iPod charger. We are not responsible if following in our footsteps results you damage your iPod. All credit for this goes to: reuk.co.uk/Solar-iPod-Charger.htm One person has commented on this article. 1. Untitled jason, Registered This would be great if your hiking or something like that were power is limited or there is none. I wonder how many panels it would take to charge <a href="http://jonsnetwork.com/apple-notebook/">apple notebooks</a> i've seen solar panels that fold open or roll out it's probably not even worth it though those are pretty expensive.
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